We highly recommend overhaul (disassembly and repair) in order to maintain production life in good condition.
Also, please contact us for any problems such as "the operating rate does not increase".
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Replacement Contents | Target Machines | Replacing Timing |
---|---|---|
AF-4 friction disassembly / cleaning | Slitters | After 1500 hours of usage |
Bearing type friction disassembly / cleaning | Slitters | After 3000 hours of usage |
Driving belt replacement | All models except EW / SCK | Approx. after 1 year of usage |
Wheel for film length detection encoder replacement | All models except EW / SCK | After 1 year of usage (recommended) |
Powder clutch replacement | All models except EW / SCK | Approx. after 10 year of usage |
Powder brake replacement | All models except EW / SCK | Approx. after 10 year of usage |
Inverter replacement | All models except EW / SCK | Approx. after 5 year of usage |
Bearing (shaft, roll, etc.) replacement | All models except EW / SCK | Approx. after 10 year of usage |
Tension controller replacement | All models except EW / SCK | Approx. after 5 year of usage |
AF-4 friction inspection 1. Check the regulator or membrane dryer 2. Check the appearance or air leakage check | Slitters | 300 hours of winding shaft rotation |
Since the sequencer backs up various data, we recommend the regular replacement of the sequencer batteries. Our products can be used for long periods in good condition.
* Data may be lost if there is no backup.
・ Programs that are not ROM
・ Setting data for models using touch panels (operating conditions for each product type, winding length settings, etc.)
Models that installed for more than 10 years
Information on Discontinued Electrical Components The electrical components in the list below used for our slitters are no longer available for repair due to the end of production by the manufacturers. For models operating on our production machines, we have prepared alternative parts that can maintain the current performance. However, for some sequencers and vector inverters of system products, they may require delivery time by replacing the program software and reviewing the system. Some failures cannot be fixed. We recommend that you plan an overhaul and take measures as soon as possible.
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Parts | Models | Manufacturers | Applicable machines | * Year of manufactured |
---|---|---|---|---|
Vector inverter | FRN***VG3N series | Fuji Electric | KWZ, CFR, DVR, DGR | Before 2000 |
Vector inverter | FRN***VG5N series | Fuji Electric | KWZ, DVR, SNR, LSN | Before 2003 |
Vector inverter | FRN***VG7S series | Fuji Electric | KWZ, DVR, SNR, LSN, LVR | Before 2017 |
AC servomotor | MR-J2, J3 series | Mitsubishi Electric | SNR, LSR | Before 2017 |
AC servomotor | BEBOP series | Shinko Electric | CFR, QWR, LSN | Before 2003 |
AC servomotor | SGDA、SGDB series | Yaskawa Electric | QWR, LSN, Slicer | Before 2003 |
AC servomotor | FRH、FRV series | Fuji Electric | LSA, SSR | Before 1996 |
AC servomotor | FALDIC-α series | Fuji Electric | CF, CFSR | Before 2017 |
Servo system Digital ES series | DES*** | Fuji Electric | SNR, LSR, KWZ | Before 2017 |
Servo system Digital ES series | RYE***D | Fuji Electric | SNR, LSR | Before 2017 |
AC servomotor | VLST-***P3VBS series | Toei | SNR, LSR | Before 2003 |
DC servomotor | All models | All manufacturers | CFR, DX | Before 1998 |
General-purpose invertor | FR-A720 series | Mitsubishi Electric | SNR, LSR | Before 2017 |
General-purpose invertor | VS616G3 series | Yaskawa Electric | SNR | Before 2002 |
General-purpose invertor | VS616G5 series | Yaskawa Electric | SNR, DVR, LSN | Before 2003 |
General-purpose invertor | FVR-***G7S series | Fuji Electric | SNR, LSN | Before 1995 |
General-purpose invertor | FVR-***G9S series | Fuji Electric | SNR, LSN, QWR | Before 2004 |
General-purpose invertor | VF-A7, VF-AS1 series | Toshiba | SNR, LSR | Before 2017 |
Sequencer | F series | Mitsubishi Electric | SNR, SVR | Before 1996 |
Sequencer | FX2N series | Mitsubishi Electric | SNR, KWZ | Before 2017 |
Sequencer | A series | Mitsubishi Electric | DVR, SAR, DGR | Before 2006 |
Sequencer | F70, 120, 250 series | Fuji Electric | CFR, KWZ | Before 2017 |
Sequencer | MX series | Azbil (former Yamatake) | LSA | Before 1996 |
Machine controller | CP9200SH | Yaskawa Electric | KWZ | Before 1999 |
Touch panel | UD40, UG, V8 series | Fuji Electric | KWZ, CFR, SSR | Before 2017 |
Touch panel | MT450, VT1, VT2 series | Keyence | SNR, LSN | Before 2017 |
Touch panel | ST100 | Azbil (former Yamatake) | LSA | Before 1996 |
Tension controller | ESP-TS | Eiko Sokki | SNR | Before 1995 |
Tension controller | ESP-V, ESP-V-W | Eiko Sokki | KWR | Before 1993 |
Tension controller | LE-MC | Mitsubishi Electric | LSA | Before 1998 |
Tension controller | LD-FB | Mitsubishi Electric | CPN | Before 1999 |
Power Amplifier | LE-P38A | Mitsubishi Electric | SNR, TNR, SSR | Before 2003 |
Counter | AMEC series | Kyodo Electric | CFR, SSR | Before 2003 |
Counter | H7BR series | Omron | KWZ | Before 2007 |
Counter | H7AN series | Omron | SSR | Before 2005 |
Electromagnetic counter | FA422C | Hengstler | SWR, SNR | Before 2003 |
Powder clutch | ZKB-**CM | Mitsubishi Electric | KWR | Before 2000 |
Tension controller | TA-100P | Sinfonia Technology | KWZ | Before 2020 |
Tension sensor | RD-50*** | Sinfonia Technology | KWZ | Before 2020 |
Sequencer battery F70, 120, 250 series | FTB030A | Fuji Electric | KWZ | Before 2017 |
Please contact us for any inquiries and quotes of slitters and rewinders.